Forklift Battery Charging and Safe Installation
Forklift batteries are pretty large and are extremely pricey pieces of machinery. They weigh thousands of pounds. The task of installing and charging these batteries is something which must be planned out ahead of time so as to make sure that these procedures could be completed safely and properly. Maintaining a sound charging procedure and proper handling can really increase the regular lifespan of a battery.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is more than 20 percent, the lifespan of the battery can really be shortened. On about every 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on which model of charger you are using.
The charging cycle must never be interrupted. As soon as the charge cycle is complete, you must avoid utilizing the battery for several hours. By practicing these methods, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error which could accidentally cause damage to both the charger and the forklift. It is also really vital that the amperage of the battery must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This will shorten the battery life greatly and may even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation occurs, a technician must be called in order to re-set the charger prior to charge being able to start.